Hi Jon,
I'm certain you have the measurement correct and that U 534 was indeed the size you measured. There is nothing like having a real U-boat to play around with!
My first point is that the figures in reputable books and websites are not sacrosanct. Recently I have been reseaching the Atlantic bow on Type VIICs and have identified through period photos this bow on 25 VIICs. I estimate the Atlantic bow was on over 165 VIICs. If I am right then there were over 165 VIICs which were 13cm longer than the 67.1m figure attributed to them in books. If there is a mistake / omission with VIIC length then why not with IXC/40s?
Next question is: was U 534 an IXC/40? I think we may be reasonably certain it was (otherwise U 513 to U 538 would have to be IXCs and that seems impossible).
The idea behind the IXC/40 was to find another 6 tons of fuel storage over the IXC. The size of the pressure hull was the same on IXCs and IXC/40s so I think the idea that folks have at present was that the overall width of the IXC/40s was 10cm slightly larger and that the extra fuel capacity was contained in the space between the pressure hull and outer hull casing. But if we are, for a moment, to think of all the IXC/40s as being 6.76m (same as IXCs) then the extra fuel can't have been stored here. Where else would the extra 6 tons be stored?
One possibility is length. The IXCs and IXC/40s were both supposed to be 76.76m. The extra fuel could be stored if the IXC/40s were in fact a little longer than the IXC/40s. It seems almost daft to suggest this, given that every source specifies that they were the same length. But, given that over 165 VIICs were longer than the figure given in all the books, it may remain a possibility.
Second possibility is height. In the Vom original book the height of the IXC is 9.60m and the height of the IXC/40 is 9.484m, suggesting that there was a reduction in the height when the IXC/40 was designed. However, on uboat.net the height of the IXC is 9.40m and the height of the IXC/40 is 9.60m (the complete reverse of the Vom Original figures). Perhaps uboat.net have mixed up the figures but they have experts on that site so I am not sure this has happened. It could be that the guys on uboat.net really do think that the height of the IXC/40 was greater than the IXC. If it was then perhaps the extra height might allow for the extra 6 tons of fuel capacity that the IXC/40 had over the IXC/40?
So I'm thinking that the IXC and IXC/40 may have been the same length and same width but the IXC/40 was higher than the IXC, thus allowing for the extra 6 tons of fuel to be stored.
Last point - if U 534 was 6.765m wide what about the rest of the IXC/40s? Were they all the same width?
Cheers,
Dougie